A- Collection
i- Resorts
HEPCA‘s southern waste collection operation is made up of five trucks, with
a sixth truck to soon join the convoy. These trucks visit our 34 subscribers who
are stretched out along 200km of coastline twice a day, collecting over 20 tons
of waste a day. Subscribers are required to segregate organic waste from non-organic
and an incentive program for further segregation is in its pilot phase with a small
number of our subscribers. pic
ii- Marsa Alam City
One truck and team of workers are dedicated to the city of Marsa Alam; they cover
the streets of Marsa Alam, the hotels, shops, markets, and marina. Two shifts are
conducted daily, seven days a week. Street sweepers operate three times a week and
extensive beach clean ups take place at least once a week. pic
B- Segregation Plots
The trucks deposit the solid waste at segregation plots; HEPCA has so far established
six segregation plots, four north of Marsa Alam city, one to the west and one south
of Marsa Alam in Wadi El Gemal. There is an additional one in Hamata but is yet
to be fully operational. These segregation plots have been founded in areas that
herders inhabit. Due to the lack of rainfall over the last two decades pastoral
nomads have been under a mounting threat of extinction; this initiative has alleviated
a great amount of pressure upon their mode of life and has permitted them to persist.
This is one of many initiatives taken by HEPCA to support the communities of the
Red Sea. (link to Community Development Section). The segregation plots are simple
enclosures, fenced off by five meter high fences to trap any waste picked up by
the wind. Here the waste that is classified as organic is re-segregated since it
is usually waste from the restaurants and kitchens of hotels containing a significant
amount of water bottles, yogurt cups, cans etc... The segregated waste is then transported
to our Material Recovery and Recycling Facility (MRRF)...
C- Material Recovery and Recycling Facility
HEPCA’s MRRF is located in the Marsa Alam Industrial zone, more than fifty individuals
work in the facility and are involved in the collection. The facility operates nine
hours a days, seven days a week and welcomes visitors at all times. If you wish
to visit our facility please contact us at
info@hepca.com
.
i- Segregation
The first stage the solid waste goes through is the segregation conveyer belt. The
facility contains two belts on which the mixed waste is placed upon, from which
the different materials are manually removed. The waste is segregated into nineteen
different materials (some are divided further into subgroups):
-
Paper based
- Cardboard
- Scrap cardboard
- White paper
- Magazines
- Newspaper
-
The first stage the solid waste goes through is the segregation conveyer belt. The
facility contains two belts on which the mixed waste is placed upon, from which
the different materials are manually removed. The waste is segregated into nineteen
different materials (some are divided further into subgroups):
- Iron cans
- Soft drink cans (aluminium top & bottom)
- Aluminium cans
- Aluminium foil*
- Scrap metal and electric appliances
-
Plastics
- PET Bottles
- Bags
- Lids
- Antifreeze
- Other plastics*
-
Other
- Glass
- Rubber
- White cloth
- Wood
*Materials go through another process before compacting/ shredding
ii- Processing
All the collected materials are recycled, plastic bags are recycled on site, while
the other materials are sent to specified factories in Cairo for recycling. Before
being sent on, different materials are processed in different ways, and some do
not require going through any further processing; while others can potentially be
processed in more than one way.
|
Compacted
|
Shredded
|
Recycled Onsite
|
Other
|
Go no further process on site
|
Cardboard
Scrap cardboard
PET bottles
Iron cans
Soft drink cans
Aluminium cans
Antifreeze
Plastic bags
|
PET bottles
Antifreeze
|
The first stage the solid waste goes through is the segregation conveyer belt. The
facility contains two belts on which the mixed waste is placed upon, from which
the different materials are manually removed. The waste is segregated into nineteen
different materials (some are divided further into subgroups):
|
Aluminium foil
Plastics
|
White paper
Magazines
Newspaper
Scrap metal and electric appliances
Glass
Rubber
White cloth
Wood
|
At the end of the day items are either compacted or shredded in order to reduce
the volume they take up during transport; this is vital in order to reduce the number
of trucks travelling from Marsa Alam to Cairo in order to reduce both cost and emissions.
Some materials can be shredded and packed in sacks while others are compacted. Materials
such as glass cannot go through either process and are therefore transported as
is. While some materials require an intermediate step between the segregation belt
and the processing phase such as plastics which require further segregation and
aluminium foil which customarily contains leftover food and therefore are spread
out and sundried before being compacted.
iii- Recycling
Paper, aluminium, glass, plastic, steel and tin are all recyclable and the incredible
results have so far proven that recycling really does make a difference and dramatically
helps to reduce daily damage to the environment, including our carbon footprint.
Currently only plastic bags are recycled at the facility, the next phase of development
will be the recycling of some hard plastics. The recycling process of plastic bags
is a four stage process. Plastic bags are initially washed, rinsed then sundried.
The dried bags are then shredded after being segregated by colour; usually they
go through two stages of shredding.
The shredded plastics are then placed into the pelleting machine which melts the
plastic and ejects them as small pellets.
The pellets are then placed into the film machine which melts the pellets and spreads
the plastic into a sheet of film into which air is blown to create a cylinder which
is cooled by the air leaving us with a very long plastic cylinder (100m in length).
This cylinder is then cut using a hot blade which welds the edges shut making a
plastic rubbish bag.
D- Disposal
The materials that cannot be recycled which compose less than 20% of the non-organics
are transferred to the local landfill.